Method for forming a three-dimensional structure of metal-insulator-metal type

ABSTRACT

A method for forming a capacitive structure in a metal level of an interconnection stack including a succession of metal levels and of via levels, including the steps of: forming, in the metal level, at least one conductive track in which a trench is defined; conformally forming an insulating layer on the structure; forming, in the trench, a conductive material; and planarizing the structure.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 13/052,262, filed on Mar. 21, 2011, which claims the the priority benefit of French patent application number 10/52034, filed on Mar. 22, 2010, which applications are hereby incorporated by reference to the maximum extent allowable by law.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a method for forming a three-dimensional metal-insulator-metal capacitive structure in an interconnection stack, and to the resulting structure.

2. Discussion of the Related Art

Conventionally, to provide integrated circuit chips, electronic components are formed at the surface of a semiconductor substrate. To connect the electronic components to one another, a stack of interconnection levels comprising metal tracks and vias surrounded with a dielectric material is formed above the substrate. Each level of the interconnection stack conventionally comprises a first stage in which are formed metal vias (called “via level” hereafter) and a second stage in which are formed metal tracks (called “metal level” hereafter).

The direct integration of capacitive metal-insulator-metal structures (better known as MIMs) in certain portions of the interconnection levels is known. FIG. 1 illustrates an example of such a structure as described, for example, in “High performance 3D damascene MIM capacitors integrated in copper back-end technologies” by S. Cremer, C. Richard, D. Benoit, C. Besset, J. R. Manceau, A. Farcy, C. Perrot, N. Segura, M. Marin, S. Becu, S. Boret, M. Thomas, S. Guillaumet, A. Bonnard, P. Delpech, S. Bruyere, published in 2006 Bipolar/BiCMOS Circuits and Technology Meeting (IEEE Cat No. 06CH37813), 2006.

FIG. 1 partially shows three interconnection levels L_(n−1), L_(n), and L_(n+1), each level comprising a via level, respectively V_(n−1), V_(n), and V_(n+1), and a metal level, respectively M_(n−1), M_(n), and M_(n+1).

Metal tracks 10 are formed in each of metal levels M_(n−1), M_(n), and M_(n+1). Metal tracks 10 are, for example, made of copper or of aluminum. In each of via levels V_(n−1), V_(n), and V_(n+1) are provided conductive vias 12 enabling to connect metal tracks 10 of adjacent interconnection levels to one another. A dielectric material 14 surrounds the conductive regions of the interconnection stack and insulates these regions from one another. An insulating layer 16 is provided at the surface of each of metal levels M_(n−1), M_(n), and M_(n+1) and of via levels V_(n−1), V_(n), and V_(n+1). Layer 16, generally made of silicon nitride, aims at avoiding the diffusion of the metal from a metal or via level to adjacent levels.

In the example of FIG. 1, a capacitive structure C_(V) is provided in via level V_(n). Capacitive structure C_(V) is formed above a metal track 10 of metal level M_(n−1), in a trench made in dielectric material 14 of via level V_(n). Capacitive structure C_(V) comprises a first conductive layer 18 forming a first electrode which extends on the walls and the bottom of the trench, in contact with track 10. At the surface of first electrode 18 is formed a stack of a layer of a dielectric material 20 and of a second conductive layer 22 forming the second electrode of the capacitive structure. The rest of the trench is filled with a conductive material.

To take a contact on first electrode 18, vias are provided in via level V_(n) above metal track 10 of metal level M_(n−1). To form a contact with second electrode 22, a metal track portion is provided, in metal level M_(n), above conductive region 24. A via is provided in via level V_(n+1), above this track portion.

To obtain the structure of FIG. 1, additional steps with respect to conventional methods for forming an interconnection stack are necessary. Indeed, capacitive structure C_(V) is formed in via level V_(n) before forming metal level M_(n) and the tracks and vias of interconnection level L_(n). Further, in a structure such as that in FIG. 1, the series resistance associated with the capacitor is large and limits the high-frequency performance of the component.

Indeed, capacitor C_(V) is formed by the placing in parallel of a “horizontal” capacitor, in the bottom of the trench formed in via level V_(n), and of a “vertical” capacitor, formed at the level of the trench walls. The small thickness of conductive layer 18 implies a significant access resistance at the level of the walls of the capacitive structure, which limits cut-off frequency Fc of the component, defining the limit of the use of the component as a capacitor (as a first approximation, Fc=π*R*C/2, where R is the series resistance of the component and C its capacitance). The component is thus only advantageous at low frequency.

Further, in a structure such as that in FIG. 1, metallization M_(n) cannot be used above capacitive structure C_(V). Indeed, to avoid forming short-circuits, the metal tracks located above conductive region 24 can only actually play the role of access vias and cannot be directly connected to other tracks of the same level. Thus, the surface above the capacitive structure cannot be used to form other conductive tracks. Two interconnection levels L_(n) and L_(n−1) are thus necessary to form capacitive structure C_(V).

The forming of three-dimensional capacitive structures such as capacitive structure C_(V) over the entire thickness of an interconnection level is also known. However, to obtain such a structure, relatively complex methods may be needed.

There thus us a need for a method for forming capacitive metal-insulator-metal structures in the interconnection stack of an integrated circuit, which overcomes all or part of the above-mentioned disadvantages.

SUMMARY OF THE INVENTION

An object of an embodiment of the present invention is to provide a relatively simple method for forming a three-dimensional capacitive metal-insulator-metal structure in a level of an interconnect stack.

Another object of the present invention is to provide a method for forming a three-dimensional capacitive metal-insulator-metal structure in an interconnection stack, which takes up a limited surface area of this stack.

An object of the present invention more generally is to provide a three-dimensional capacitive metal-insulator-metal structure formed in a single metal level of an interconnect stack, this capacitive structure having a significant capacitance per surface area unit.

Thus, an embodiment of the present invention provides a method for forming a capacitive structure in a metal level of an interconnection stack comprising a succession of metal levels and of via levels, comprising the steps of:

(a) forming, in said metal level, at least one conductive track in which a trench is defined;

(b) conformally forming an insulating layer on the structure;

(c) forming, in the trench, a conductive material; and

(d) planarizing the structure.

According to an embodiment of the present invention, step (b) is preceded by a step of forming a conformal conductive layer.

According to an embodiment of the present invention, step (a) comprises forming a conductive track in the metal level and then performing a reactive ion etching of the conductive track to form a through trench.

According to an embodiment of the present invention, the forming of the conductive track comprises an intermediary step of forming of a conductive layer forming a barrier in the conductive track, the etching of the conductive track being selective over said conductive barrier-forming layer.

According to an embodiment of the present invention, step (a) comprises forming portions of conductive tracks surrounding an insulating region and then selectively etching the insulating region.

According to an embodiment of the present invention, the method further comprises, after step (d), a step of forming of a layer forming a barrier against the diffusion of the material of the conductive track.

According to an embodiment of the present invention, the trench has, in top view, a comb shape.

According to an embodiment of the present invention, the method further comprises, after step (b), a step of forming of a conformal conductive layer.

According to an embodiment of the present invention, the method further comprises, after step (d), a step of forming of a via level on the metal level in which a conductive via is provided in front of the conductive material.

An embodiment of the present invention provides an electronic device comprising a stack of interconnection levels, each interconnection level comprising a via level topped with a metal level, further comprising, in at least one metal level, at least one conductive track in which is defined at least one trench, a three-dimensional capacitive element being formed in the trench, said capacitive element comprising at least one insulating layer formed on the bottom and the walls of the trench, the trench being filled with a conductive material.

The foregoing objects, features, and advantages of the present invention will be discussed in detail in the following non-limiting description of specific embodiments in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1, previously described, is a cross-section view illustrating a portion of an interconnection stack of an integrated circuit comprising a capacitive structure;

FIGS. 2A to 2H are cross-section views illustrating steps of a first method according to an embodiment of the present invention;

FIG. 3 is a top view illustrating a possible shape of a capacitive structure according to an embodiment of the present invention;

FIGS. 4A to 4D are cross-section views illustrating steps of a second method according to an embodiment of the present invention; and

FIGS. 5A and 5B are cross-section views illustrating results of steps of a third method according to an embodiment of the present invention.

DETAILED DESCRIPTION

For clarity, the same elements have been designated with the same reference numerals in the different drawings and, further, as usual in the representation of integrated circuit interconnection levels, the various drawings are not to scale.

To solve the disadvantages of known metal-insulator-metal (MIM) structures, the present inventors provide to form a three-dimensional MIM capacitive structure in a metal level of an interconnection stack only. This enables, among other things, to increase the capacitance per surface area unit of the structure since, generally, metal levels have a greater thickness than via levels. The vertical capacitances of three-dimensional capacitive structures are thus greater in a metal level than in a via level.

Further, to take the best advantage of the vertical capacitive portions of three-dimensional structures, the capacitive structure is directly integrated in a metal track, which avoids the problems of significant access resistances on the thin walls of the MIM structure metal electrodes.

FIGS. 2A to 2H illustrate results of steps of a first example of a method enabling to form a capacitive structure in a metal level of an interconnection stack.

At the step illustrated in FIG. 2A, it is started from a structure comprising a stack of a first interconnection level L_(n−1) and of a second interconnection level L_(n), where first interconnection level L_(n−1) is not shown in detail. Level L_(n) comprises a via level V_(n) topped with a metal level M_(n). Two vias 30 separated by a dielectric material 32 are provided in via level V_(n) and, in metal level M_(n), two metal tracks 34 and 36, for example, made of copper, are formed, each being connected to a via 30. Tracks 34 and 36 are surrounded with a dielectric material 38. Insulating layers 40, 42, may be provided, respectively, above metal level M_(n−1) and above via level V_(n). As an example, layers 40 and 42 may be made of silicon nitride.

To obtain the structure of FIG. 2A, the so-called dual damascene method may, for example, be used. This method comprises forming the stack of insulating layers 40, 32, 42, and 38, then of performing a first etch, by means of an adapted mask, in metal level M_(n) and via level V_(n), to define the location of via regions 30. A second etching, performed by means of a second mask, enables to define the location of metal tracks 34 and 36. Once these etchings have been performed, a metal is deposited on the structure to fill the etched locations. A polishing, for example, a chem.-mech. polishing (CMP), is then carried out to obtain the structure of FIG. 2A having a substantially planar upper surface.

At the step illustrated in FIG. 2B, a trench 50 has been defined within conductive track 34, extending across the entire thickness of this track. Trench 50 may be obtained by different methods. A first method comprises, from structure 2A, directly etching the metal material of track 34 to obtain trench 50. For this purpose, a specific etching is necessary, for example, a reactive ion etching, or RIE.

It may also be provided to form the structure of FIG. 2B by the following method. At the step of FIG. 2A, the location of trench 50 is not filled with a conductive material but with a dielectric material (for example, the same material as that of layer 38). For this purpose, the mask defining the location of metal tracks 34 and 36 is modified so that there is no etching of dielectric material 38 at the level of trench 50. Then, by means of an adapted mask, the dielectric material present at the level of trench 50 is etched. In this case, an additional etching may be provided to remove the portion of the insulating material layer 42 formed in front of trench 50.

At the step illustrated in FIG. 2C, a first conductive layer 52, a dielectric material 54, and a second conductive layer 56 have been conformally deposited on the structure of FIG. 2B. First conductive layer 52 forms the first electrode of the capacitive structure and second conductive layer 56 forms the second electrode of this capacitive structure. As an example, conductive layers 52 and 56 may be made of titanium nitride, tantalum nitride, tungsten, or ruthenium. As a variation, as will be seen hereafter, first and second conductive layers 52 and 56 may be omitted.

At the step illustrated in FIG. 2D, a conductive material 58 has been deposited over the entire structure to fill the space remaining in trench 50. Material 58 may be electrochemically-deposited copper or aluminum. The presence of conductive material 58 filling trench 50 makes the forming of the layer of conductive material 56 optional.

At the step illustrated in FIG. 2E, the structure has been polished to expose the upper surfaces of metal tracks 34 and 36. This polishing may be a chem.-mech. polishing (CMP). A capacitive structure C is thus obtained.

At the step illustrated in FIG. 2F, an upper interconnection level L_(n+1) comprising a stack of a via level V_(n+1) and of a metal level M_(n+1) is formed on top of the structure. Via level V_(n+1) is formed of a layer of a dielectric material 60 and metal level M_(n+1) of a layer of a dielectric material 62. Intermediary layers 64 and 66, for example, made of silicon nitride, may be respectively provided on interconnection level L_(n) and on layer 60.

At the step illustrated in FIG. 2G, locations of metal tracks of metal level M_(n+1) and of vias of via level V_(n+1) have been defined, for example, by a method of dual damascene type.

At the step illustrated in FIG. 2H, the etched locations of the metal tracks of level M_(n+1) and of the vias of level V_(n+1) have been filled with a conductive material. For this purpose, as described in relation with FIG. 2A, the openings formed at the step of FIG. 2G may be filled with a conductive material, after which a CMP polishing of the structure may be performed to obtain a substantially planar upper surface. Vias 74 and 76 of via level V_(n+1) and metal tracks 78 and 80 of metal level M_(n+1) are thus formed.

A device in which capacitive structure C is fully integrated in metal level M_(n) is thus obtained. The method described herein thus enables to take advantage of the entire surface of metal level M_(n+1) of interconnection level L_(n+1).

FIG. 3 is a top view of level L_(n) illustrating a structure specific to trench 50 and to the elements which are formed therein. In this example, trench 50 is comb-shaped and comprises a main portion from which secondary portions orthogonal to the main portion extend.

Via(s) 76 intended to be connected to the second electrode of the capacitive structure (material 58) are formed at the level of the main strip of trench 50. Via(s) 74 connected to first electrode 52 of the capacitive structure, and thus to metal track 34, are formed on portions of metal track 34.

A comb-shaped structure such as that of FIG. 3, or any other trench structure having a great number of vertical walls, enables improving the capacitance per surface area unit of the structure. Indeed, the access resistances at the level of the walls of the capacitive element are low since the capacitive structure is directly integrated in a metal track. Thus, the method of FIGS. 2A to 2H provides a capacitive structure having a significant capacitance per surface area unit, typically on the order of 11 fF/μm².

FIGS. 4A to 4D illustrate results of steps of an alternative embodiment of a method for forming a capacitive structure in a metal track of an interconnection stack.

At the step illustrated in FIG. 4A, it is started from a structure similar to that in FIG. 2A in which, at the level of metal tracks 34 and 36 and in the thickness of these layers, an intermediary conductive layer 90 is provided. As an example, intermediary layer 90 may be made of titanium nitride or of tantalum nitride. Intermediary layer 90 may be formed in an intermediary step of the deposition of the conductive material of tracks 34 and 36, for example, by interrupting this deposition, and then depositing layer 90. An insulating layer 92, for example made of silicon nitride, may then be formed above the structure.

At the step illustrated in FIG. 4B, a trench 94 has been formed in an upper portion of metal track layer 34 by means of an adapted mask, the etching which enables to define trench 94 being selective over the conductive material of layer 90. Thus, trench 94 extends in conductive tracks 34 all the way to layer 90.

At the step illustrated in FIG. 4C, an insulating layer 96 followed by a conductive material 98 have been deposited on the walls and the bottom of trench 94. A polishing, for example, a chem.-mech. polishing, is then carried out with a stop on insulating layer 92. A capacitive structure C is thus obtained. Advantageously, the stopping of the polishing on insulating layer 92 avoids the forming of a short-circuit which might result from a polishing stopping at the level of the metal tracks of metal level M_(n), by displacement of metal portions at the structure surface.

At the step illustrated in FIG. 4D, an upper interconnection level L_(n+1) of the interconnection stack has been formed similarly to the method of FIGS. 2G and 2H, by a dual damascene type method.

The method of FIGS. 4A to 4D has the advantage of requiring no lower electrode deposition, as described in relation with FIG. 2C. Further, according to the positioning of conductive material layer 90 within metal track 34, a good compromise between a low resistance of access to the horizontal portion of the capacitive element and a high capacitance per surface area unit (on the order of 11 fF) can be obtained.

FIGS. 5A to 5D illustrate another alternative embodiment of the method of FIGS. 2A to 2H from which electrodes 52 and 56 are absent. FIG. 5A corresponds to the result of the step of FIG. 2D and FIG. 5B corresponds to the result of the step of FIG. 2H.

At the step illustrated in FIG. 5A, a layer 54 of a dielectric material and a conductive material 58 filling trench 50 have been deposited in trench 50 of the device illustrated in FIG. 2B.

Thus, in a final step illustrated in FIG. 5B, a structure comprising a capacitive structure C formed in metal level M_(n) is obtained. As compared with the result obtained at the step of FIG. 2H, the capacitance obtained with the method of FIGS. 5A and 5B is slightly lower (typically, 30% lower than that of the structure of FIG. 2H). Indeed, the horizontal portion of the capacitive structure is not present in the device of FIG. 5B. However, the method of FIGS. 5A and 5B is simpler to implement since it requires no deposition of the lower conductive layer forming the first electrode of the capacitive structure.

Thus, the variation of FIGS. 5A and 5B may be used if a particularly simple method is desired to be implemented. Due to the shape of trench 50, a capacitive element such as that in FIG. 5B may have a capacitance per surface area unit on the order of 9 fF/μm², which corresponds to the capacitances currently obtained with devices such as that in FIG. 1.

Thus, the methods disclosed herein provide capacitances per surface area unit which are at least equal to those obtained with known devices. Further, they enable to form a capacitive structure in a single metal level, which strongly decreases the bulk of this capacitive structure. Thus, a metal level located above the capacitive structure may be used at 100% of its surface area.

Specific embodiments of the present invention have been described. Different variations and modifications will occur to those skilled in the art. In particular, it should be noted that the elements described herein may be made of any material adapted to their function. Especially, the conductive tracks and vias may be made of copper or aluminum and the insulating layers may be made of silicon oxide, or of any other adapted insulating material.

Further, metal levels in which metal tracks are formed have been described herein. It should be noted that the materials of these tracks are not limited to metals and that any other adapted conductive material may be used to form these tracks.

Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and the scope of the present invention. Accordingly, the foregoing description is by way of example only and is not intended to be limiting. The present invention is limited only as defined in the following claims and the equivalents thereto. 

What is claimed is:
 1. An electronic device, comprising: a stack of interconnection levels, each interconnection level including a plurality of vias and a plurality of conductive tracks, a first interconnection level of the stack of interconnection levels including: a first conductive track; a trench formed in the first conductive track, the trench being surrounded by the first conductive track; a capacitor formed in the trench, the capacitor including a conformal first electrode formed in the trench and in contact with internal walls of the first conductive track, a conformal insulating layer formed on the first electrode and in the trench, and a conformal second electrode formed on the insulating layer and in the trench, the first electrode being distinct from the first conductive track, the first electrode having side surfaces that are completely and laterally surrounded by the first conductive track, the insulating layer being formed between the first electrode and the second electrode; and a conductive material formed in the trench and in contact with the second electrode, wherein the capacitor and conductive material fill the trench.
 2. The electronic device of claim 1 wherein a second interconnection level includes a first via electrically coupled to the first conductive track and a second via electrically coupled to the conductive material.
 3. The electronic device of claim 1 wherein the first interconnection level further includes a second conductive track spaced from the first conductive track, the second conductive track being electrically isolated from the first conductive track and electrically coupled to the conductive material; the first conductive track, the conductive material, the capacitor, and the second conductive track being formed in a first dielectric layer.
 4. The electronic device of claim 1 wherein the first conductive track, the conductive material, and the capacitor are formed in a first dielectric layer.
 5. The electronic device of claim 1 wherein the trench is comb-shaped.
 6. An integrated circuit, comprising: a substrate; a first dielectric layer formed on the substrate; a second dielectric layer; a first conductive layer having a first surface that faces the first dielectric layer and a second surface that faces the second dielectric layer, the first conductive layer including a first patterned hole that goes through the first surface and the second surface; and a capacitor formed between the first dielectric layer and the second dielectric layer and within the first patterned hole of the first conductive layer, the capacitor including: a second conductive layer having a first surface that faces the first dielectric layer and a second surface that faces the second dielectric layer, the second conductive layer including a second patterned hole; a third dielectric layer formed in the second patterned hole; and a third conductive layer formed within the second patterned hole, the third conductive layer being electrically isolated from the second conductive layer by the third dielectric layer.
 7. The integrated circuit of claim 6, further including a first conductive via electrically coupled to the first conductive layer and a second conductive via electrically coupled to the third conductive layer, the first conductive via and the conductive second via being formed in the second dielectric layer.
 8. The integrated circuit of claim 6 wherein the second patterned hole is comb-shaped.
 9. The integrated circuit of claim 6 wherein the first conductive layer further includes a first conductive portion and a second conductive portion that is electrically isolated from the first conductive portion, the second conductive portion being electrically coupled to the third conductive layer.
 10. The integrated circuit of claim 6 wherein the capacitor further includes a fourth conductive layer formed within the second patterned hole.
 11. The integrated circuit of claim 10 wherein the first conductive layer is electrically coupled to the second conductive layer, and the third conductive layer is electrically coupled to the fourth conductive layer.
 12. The integrated circuit of claim 6 wherein the second conductive layer includes sidewall portions formed between sidewalls of the first conductive layer and sidewalls of the third dielectric layer and a bottom portion formed between a bottom portion of the third dielectric layer and the first dielectric layer.
 13. The integrated circuit of claim 12 wherein the capacitor further includes a fourth conductive layer formed between sidewalls of the third conductive layer and between the second dielectric layer and a bottom portion of the third conductive layer.
 14. An integrated circuit, comprising: a substrate; a first dielectric layer on the substrate; a second dielectric layer; and a first conductive level on the first dielectric layer, the second dielectric layer being separated from the first dielectric layer by the first conductive level, the first conductive level including: a plurality of metal tracks that each have a first thickness that extends between the first dielectric layer and the second dielectric layer; and a capacitor having: a first plate formed in a first opening in a first track of the plurality of metal tracks, the first opening having a shape with a first area, the first track completely and laterally surrounding the first plate; a third dielectric layer formed in a second opening in the first plate, the second opening having the same shape as the first opening, the second opening having a second area that is smaller than the first area; and a second plate that extends between the third dielectric layer and the second dielectric layer, the second plate being on the third dielectric layer and positioned within the second opening.
 15. The integrated circuit of claim 14 wherein the second plate has a second thickness that is smaller than the first thickness.
 16. The integrated circuit of claim 14 wherein the first dielectric layer has a first surface, the first plate is formed on the first surface, and the first opening exposes the first surface of the first dielectric level, the first plate includes a portion formed on the first surface.
 17. The integrated circuit of claim 16 wherein the third dielectric layer is separated from the first surface of the first dielectric level by the portion of the first plate.
 18. The integrated circuit of claim 14 wherein the first plate has internal sidewalls, the first plate includes a first conductive layer that is coupled to the internal sidewalls of the first plate and extends between the internal sidewalls of the first plate, the third dielectric layer being formed on the first conductive layer.
 19. The integrated circuit of claim 18 wherein the first conducive layer has a second thickness that is thinner than the first thickness.
 20. The integrated circuit of claim 18 wherein the second plate includes a second conductive layer and a third conductive layer.
 21. The integrated circuit of claim 20 wherein the second conductive layer has a second thickness and the third conductive layer has a third thickness that is thicker than the second thickness.
 22. The integrated circuit of claim 21 wherein the third thickness is thinner than the first thickness.
 23. The integrated circuit of claim 14, further comprising a second conductive level, the second conductive level including first conductive layer having a first portion and a second portion that is electrically isolated from the first portion, the first portion of the first conductive layer being coupled to the first plate, the second portion of the first conductive layer being coupled to the second plate.
 24. The integrated circuit of claim 23 wherein a second one of the plurality of metal tracks is coupled to the second plate through the second portion of the first conductive layer.
 25. The integrated circuit of claim 14 wherein the first dielectric layer has a first surface, the first plate includes a portion that extends along the first surface, and the portion separating the third dielectric layer from the first dielectric layer. 